Oil rig chopper down at sea (March, 2009)

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2R
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Re: Oil rig chopper down at sea

Post by 2R »

carholme wrote:2R;

If you read page one of this thread, you will see the distance to the rig. The remainder is self explanatory, I hope.


carholme
Sorry ,not enough information on the first or second pages for an accurate assesment.
Perhaps when the cvr tapes/disc are available ,A more accurate assesment would help avoid a similar event.
Although things happen really fast when the gearbox goes on any heavy chopper.That might not be enough.


http://www.pprune.org/rotorheads/365720 ... board.html
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airbournesailor
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Re: Oil rig chopper down at sea

Post by airbournesailor »

http://www.cbc.ca/canada/newfoundland-l ... crash.html

Offshore helicopter crashed belly first: TSB
Last Updated: Thursday, March 26, 2009 | 2:41 PM NT Comments79Recommend81CBC News
Transportation Safety Board investigators said Thursday that Cougar Flight 491 — the helicopter that crashed off Newfoundland, killing 17 people — hit the ocean belly first rather than nose first as originally suggested.

TSB investigator Allan Chaulk told a news conference in St. John's that data suggests the impact of the helicopter was very significant, one "in the plus 20 G loading range."

"The aircraft would have impacted the water somewhat tail low. We don't have a roll figure worked out yet. But certainly it was, basically, for lack of a better term, belly first in an upright position but with a tail-low attitude, and that's what the damage is telling us," he said.

TSB investigator Mike Cunningham added that the impact was quite abrupt with the helicopter opening up "significantly."

"Doors came off, windows came out, a lot of stuff was going on. Exactly how the two [one survivor, one deceased] got out, we're going to have to continue looking at that," he said.

The investigators also said they have a clearer picture of what happened minutes before the crash. A short time into its flight, the gearbox lost oil pressure.

The crew then informed officials in Gander that they would be turning around. Within seconds, the crew called in a mayday. At the time, they were dropping at about 300 metres a minute. And then in the next few minutes, the crew reported that they were preparing to ditch into the water.

While the investigators said there was still a lot of analysis to be done, they could safely say that a gearbox filter bowl assembly stud broke in flight, and the Sikorsky S-92 lost oil pressure as a result.

On Monday, the U.S. Federal Aviation Administration instructed owners of Sikorsky S-92A helicopters to cancel flights until the studs were replaced.

Cunningham said that as of Thursday he understood that 70 per cent of the worldwide fleet of Sikorsky S-92 helicopters have had the studs replaced and were back in service.

The main gearbox has been sent to Sikorsky offices in Connecticut where company, safety board and Cougar officials will continue their investigation.
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Re: Oil rig chopper down at sea

Post by airbournesailor »

http://www.cbc.ca/canada/newfoundland-l ... hrono.html

Chronology of events: offshore helicopter Cougar Flight 491
Last Updated: Thursday, March 26, 2009 | 5:54 PM NT Comments2Recommend7CBC News
This draft chronology of events has been compiled from information provided by the Transportation Safety Board of Canada.

Times are in Universal Time Co-ordinated , or UTC, (roughly equivalent to Greenwich Mean Time).

11:48:07 Cougar Flight CHI91 departs St. John's.

12:05:52 CHI91 advises Gander Area Control Centre (ACC) that they have levelled off at 9,000 feet and that their estimated time of arrival at the Hibernia platform is 13:10. Speed is 110 knots.

12:15:05 Rapid loss of main gearbox oil pressure occurs. No abnormal indications of any kind recorded on flight data recorder prior to this event.

12:15:19 CHI91 begins a right turn.

12:15:24 Main gearbox oil pressure decreases to approximately five psi.

12:15:27 CHI91 issues mayday call to Gander ACC and begins descent from 9,000 feet. They are 53 nautical miles from St. John's.

12:15:32 CHI91 advises Gander ACC that they have main gearbox oil pressure problems and requests immediate clearance to return to St. John's.

12:15:43 CHI91 heads back to the coast. Their heading is 290 degrees and their speed is 120 knots.

12:17:04 Main gearbox oil pressure reaches 0 psi.

12:17:25 CHI91 advises Gander ACC that they are heading for nearest land. Their heading is 292 degrees and their speed is 122 knots.

12:17:42 CHI advises Gander ACC that they have lost all main gearbox oil pressure. CHI91 is descending through an altitude of 5,740 feet.

12:18:25 Gander ACC advises CHI91 that they are 42 miles from Cape Spear.

12:19:10 Gander ACC advises CHI91 that search and rescue has been notified.

12:19:18 CHI91 advises Gander ACC that Cougar dispatch has been advised and that another helicopter is being readied.

12:22:20 CHI91 levels off at approximately 800 feet. Their heading is 292 degrees and their speed is 133 knots.

12:24:44 A power interruption to the Flight Data Recorder/Cockpit Voice Recorder occurs.

12:25:36 CHI91 advises Gander ACC that they are preparing to ditch.

12:25:52 St. John's radar records CHI91 at 800 feet. CHI91 subsequently descends to 300 feet in approximately 29 seconds which equates to an approximate rate of descent of 1,000 feet per minute.

12:26:26 St. John's radar records the last radar return of CHI91 at 300 feet.

12:26 Gander ACC advises search and rescue that CHI91 has ditched. Cougar dispatch confirms the ditching with search and rescue, and advises that they will launch Cougar 61 as a rescue helicopter.

12:42 A Provincial Airlines patrol aircraft arrives at crash site and observes two people in orange immersion suits in the water.

13:07 Cougar rescue helicopter departs St. John's.

13:25 Cougar rescue helicopter arrives at crash site and spots two people (one of whom is later confirmed dead), two rafts and helicopter debris.

13:33 Cougar rescue helicopter lowers a rescue person toward the people in the water.
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Re: Oil rig chopper down at sea

Post by airbournesailor »

Got this from CBC NL website:


Helicopter model in offshore crash flunked safety test: report
Last Updated: Monday, April 6, 2009 | 8:09 AM NT Comments21Recommend20CBC News
The type of helicopter involved in a crash that killed 17 people off eastern Newfoundland last month failed a key safety test before the incident, according to a report.

A story in Monday's Globe and Mail said the Sikorsky S-92 failed a test of whether it could remain in flight when oil leaks from its main gearbox.

Called a "run-dry" requirement, the test is considered essential for aviation safety.

A Sikorsky S-92A — the civilian version of the aircraft — flown by Cougar Helicopters of St. John's crashed about 55 kilometres southeast of St. John's on March 12, minutes after the crew reported mechanical problems. The helicopter had been carrying workers to two platforms working in the offshore oil industry.

An investigation by the Transportation Safety Board of Canada has to date found that a mounting stud had broken away from the helicopter's gearbox before the crash, although the TSB has been careful to say that it does not yet know what caused the accident.

In the wake of the crash, the U.S. Federal Aviation Authority ordered owners of Sikorsky S-92A aircraft to ground them until the mounting studs had been replaced.

The Globe and Mail reported that the federal government ordered 28 Sikorsky S-92s in 2004, although delivery has been delayed.

The newspaper said the failed "run-dry" test raises more questions about the safety of the aircraft, as loss of oil in the gearbox "can cause a transmission seizure that stops the rotor blades.

"There's not much worse that can happen," Shawn Coyle, an American pilot, told the Globe and Mail.

Cougar Helicopters grounded its offshore fleet immediately after the crash. No decision has been made on when the flights will resume.
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Re: Oil rig chopper down at sea

Post by rotorfloat »

While this is true, that the S92 transmission failed it's run-try test, IMO, all the regulating bodies can share the blame as certification still proceeded.

The loophole to the run-dry capability is in FAR 29.927 [C](a)
Unless such failures are extremely remote, it must be shown by test that any failure which results in loss of lubricant in any normal use lubrication system will not prevent continued safe operation, although not necessarily without damage, at a torque and rotational speed prescribed by the applicant for continued flight, for at least 30 minutes after perception by the flightcrew of the lubrication system failure or loss of lubricant.
The '92 transmission does have a bypass leading to the oil cooler in case of a leak, but it may appear that the filter housing was overlooked as a potential leak source (pics swiped from prune)

Image

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Re: Oil rig chopper down at sea

Post by carholme »

With all of the hype and media crap arguing about the "30 min run dry capability", I would suggest that everybody use caution in their interpretation of what is being discussed.

Remember one important fact. The present S92A Flight Manual does not state anywhere in the Emergency Procedures that continued 30 min flight is allowed for the type of indications this crew were faced with. This was not a BYP (Bypass) problem

From the flight manual:

If the MGB OIL PRES warning or the MGB OIL PRES caution and any of the following secondary indications of gearbox
failure are observed:

MGB oil pressure below 5 psi
Smoke or fumes in the cabin
Any subsequent hydraulic system failure
Progressively increasing power required to maintain flight
Unusual vibrations or noises.

6. Land immediately.

Therefore if the crew reports are correct that they did report a complete loss of MGB oil pressure, LAND IMMEDIATELY was their option

There seems to be statements from certain areas that the crew was possibly under the idea that the gearbox did have a run dry capability and therefore proceeded under this assumption. I don't think it serves the crew very well for this kind of conjecture to be running rampant. I would find it hard to believe, that with their knowledge of the aircraft they would continue flight, thinking that they had 30 mins remaining, especially with the return distance to a shore point.

I just think that we should give them the benefit of the doubt until proven wrong.

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Re: Oil rig chopper down at sea

Post by r22captain »

x 2 to the above
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Re: Oil rig chopper down at sea

Post by RG3 »

CBC Article
Helicopter company defends its safety record
Tuesday, April 7, 2009 | 12:38 PM NT

http://www.cbc.ca/canada/newfoundland-l ... afety.html
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Re: Oil rig chopper down at sea

Post by Prairie Chicken »

I haven't heard that the company is flying again. Are they still self-grounded? Or are they operating another type? How are the crews being transported to the platforms? Is it by supply vessel only, or are other a/c flying? Does anyone know?
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Re: Oil rig chopper down at sea

Post by rotorfloat »

I believe Cougar still operates '61s. I recall that they did have super pumas, but their website doesn't show them in their fleet anymore.
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Re: Oil rig chopper down at sea

Post by CD »

N.L. offshore oil regulator to launch probe into worker safety in chopper crash

8 Apr, 5:32 PM

ST. JOHN'S, N.L. - The agency that regulates the offshore oil industry in Newfoundland will do its own inquiry into a helicopter crash that killed 17 people, but said Wednesday it won't deal with mechanical issues surrounding the aircraft.

The Canada-Newfoundland and Labrador Offshore Petroleum Board said its inquiry will focus on the issue of "worker safety" and won't include the technical reasons on why the Sikorsky S-92A crashed into the ocean on March 12.

Mechanical problems, such as the shearing of bolts that held an oil filter to the main gearbox, will be left to an investigation by the Transportation Safety Board, said a spokesman for the agency.

"That's not a mandated area for our organization," Sean Kelly said from the agency's St. John's office. "For us, we would look at other issues but which are related in some way."

The safety board hasn't determined the cause of the accident, but the pilot did report a loss of oil in the gearbox as they descended towards the ocean.

Kelly said a yet-to-be-appointed commissioner will look at issues such as the survival suits, which some offshore oil workers have complained fit poorly, and the question of why emergency beacons weren't detected after the helicopter crashed and sank.

Sheldon Peddle, a union leader who represents about 700 offshore oil workers, said he's disappointed the regulator isn't going further into aircraft safety.

"From my perspective, they do have a little more jurisdiction and leeway to at least do some review of the safety record of the aircraft and of incidents elsewhere in the world," said Peddle, president of Local 2121 of the Communications, Energy and Paperworkers Union.

He said the board could hire experts to look at issues such as the flotation pontoons that are supposed to prevent a helicopter from sinking after ditching in the ocean.

The Cougar Helicopters chopper sank about 20 minutes after it crashed at high speed off Newfoundland.

Peddle said his concern over the S-92A's safety grew after learning last week that it was certified by a European aviation authority, even though the main gearbox failed to pass a test to determine if it could run for 30 minutes without oil.

The gearbox passed the safety standard despite failing this "depleted oil test" because Sikorsky was able to demonstrate to the agencies that the chances of oil leaking out of the gearbox were "extremely remote," according to documents filed with the Joint Aviation Authorities.

Peddle argued that logic is flawed because crash investigators have determined the oil leaked out due to the broken studs on the attached filter. Civil aviation authorities in Norway and Australia have also reported other incidents of oil leaks.

However, the union leader said questions over the certification process are resulting in a more in-depth review of the aircraft by a committee of offshore operators that are considering whether the S-92A flights by Cougar Helicopters should resume to the platforms.

Peddle was invited to a briefing Wednesday of the committee, which includes representatives from Hibernia Development Management Co. , Husky Energy (TSX:HSE) and Petro-Canada (TSX:PCA) .

Peddle said in meetings last week, before issues about certification emerged in the media, that the companies were focusing too narrowly on the shearing of the titanium studs.

He said that's changing and that the companies are getting into more depth and hiring international experts due to the half-hour oil test issue.

"That's what is making them re-evaluate what the goal of this whole review is," he said.

Officials from Hibernia Management Development Corp. and Husky Energy were unavailable for comment Wednesday.

Sikorsky spokesman Paul Jackson declined comment.

"I will not get into details while the (Transportation Safety Board) investigation remains ongoing," he said in an email. "We are assisting with that investigation and are committed to protecting its confidentiality and integrity."

Meanwhile, the RCMP said the sole survivor of the accident, Robert Decker, had spoken to officers and given "a full account" of what he recalls about the crash.

"The information given by Decker will be provided to Transportation Safety Board investigators for their ongoing investigation into the helicopter crash. ... The RCMP will not be in a position to recount his story."
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Re: Oil rig chopper down at sea

Post by carholme »

The word from the east coast is that the workers are very upset about their offshore travel security and that is going to be further increased with the Bristow Norway S92 having to make an emergency dash to a Conoco rig today with an oil leak and 19 pax on board. Landed safely on the Tor after 15 min low level run.

carholme
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Re: Oil rig chopper down at sea

Post by carholme »

My apologies. I do not like to post without qualification but we do not have the translated copy as yet.

http://www.aftenbladet.no/energi/olje/1 ... a_Tor.html

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Re: Oil rig chopper down at sea

Post by r22captain »

holy crap.....didn't hear about that one yet...... :?
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Re: Oil rig chopper down at sea

Post by progman »

carholme wrote:My apologies. I do not like to post without qualification but we do not have the translated copy as yet.

http://www.aftenbladet.no/energi/olje/1 ... a_Tor.html

carholme
Thanks Carholme,

Norsk Helicopter's was the helicopter company that ferried me to and from the Ekofisk complex in the North Sea. I was their in June doing work in the Ekofisk field, but departed from the Sola Heliport. Couldn't really tell where the helicopter departed from, but then again, I don't speak Norwegian.... :)
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Re: Oil rig chopper down at sea

Post by carholme »

progman;

I am just happy they got to the rig. I remember March 27, 1980 when the leg failed on the Kielland. We lost 132 of 212 men that day.

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Re: Oil rig chopper down at sea

Post by Widow »

carholme wrote:My apologies. I do not like to post without qualification but we do not have the translated copy as yet.

http://www.aftenbladet.no/energi/olje/1 ... a_Tor.html

carholme
Google translation: http://translate.google.com/translate?h ... n%26sa%3DG
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Re: Oil rig chopper down at sea

Post by 2R »

carholme wrote:progman;

I am just happy they got to the rig. I remember March 27, 1980 when the leg failed on the Kielland. We lost 132 of 212 men that day.

carholme
Where you on the Keiland ?
I have been on one of the sister rigs .The Buchan Alpha .There where some big storms that year .Got stranded at fawlty towers a few nights.
The Piper Alpha was the worst at 167 men in 1988.The guys who got into the water lived ,the guys who went to the "safe areas" to wait out the fire all died.Some guys jumped off the helideck and lived .
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Re: Oil rig chopper down at sea

Post by carholme »

Widow;

Online translators are very poor at technical translation and in many cases only lead to more conjecture. The link which you provide is an example.

2R;

No, I was not on the Kielland, I was a crewman on a helicopter looking for survivors.

Without qualification, rumours are that the helicopter which ran to the Tor may have had a hydraulic leak.

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Re: Oil rig chopper down at sea

Post by airbournesailor »

Sounds like it happen awful fast!

http://www.cbc.ca/canada/newfoundland-l ... or009.html


The lone survivor of last month's deadly helicopter crash off the east coast of Newfoundland says he escaped through the aircraft's window after it hit the water.

In a one-page statement issued by family friend David Philpott on Thursday, Robert Decker said he has told RCMP investigators everything he knows about the March 12 Cougar Helicopters crash that killed 17 people on board.

"Any information I hold that might improve safety and restore confidence has been appropriately released to the RCMP," he wrote.

Decker, 27, said he won't speak publicly about the incident until the Transportation Safety Board of Canada issues its final report so his words "will not sabotage or hinder" the process.

However, he did provide some information to help "settle many of the misleading rumours."

"I escaped through a window after I released my seatbelt shortly after impact. I reached the surface and managed to remain calm until I was rescued," he wrote.

Decker said he does not know how Allison Maher escaped from the helicopter, which had been taking offshore workers to oil platforms.

Maher's body was recovered by rescuers.

He also said the entire event happened "extremely fast."

"There was no time for panic. There were no words spoken. There was no time for suffering," he wrote.

Decker, who is recovering at home, asked for support and patience as he spends the upcoming months trying to resume a "normal life," and warned the media against asking for interviews.

RCMP officials on Thursday also said they wouldn't provide any details about Decker's account of the crash
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Re: Oil rig chopper down at sea

Post by carholme »

Cougar Limits offshore S92 ops to 7000'

http://www.theglobeandmail.com/servlet/ ... m_mostview

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Re: Oil rig chopper down at sea

Post by sky's the limit »

carholme wrote:Cougar Limits offshore S92 ops to 7000'

http://www.theglobeandmail.com/servlet/ ... m_mostview

carholme

Is it just me, or is that a rather large Bandaid to a rather serious issue?

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Re: Oil rig chopper down at sea

Post by sky's the limit »

Sikorsky officials defend the S-92's safety record, noting that it is the only helicopter in the world certified to a tough standard known as FAR Part 29. But that very standard is now at the heart of an ongoing debate over the S-92's capabilities. FAR 29 calls for a machine to be capable of running for 30 minutes after losing the oil in its main gearbox, allowing extra time to make a safe landing. But aviation authorities, including the U.S. Federal Aviation Administration (FAA) and Transport Canada, certified the S-92 in spite of its failure to pass such a "run dry" test because the manufacturer demonstrated that the chance of complete oil loss is "extremely remote."

Aircraft certification engineers say the term "extremely remote" is based on the probability that a component will fail approximately once every 10 million flying hours. According to Sikorsky, the S-92 fleet has accumulated approximately 145,000 hours. Four incidents would indicate a failure rate of more than once per 37,000 hours, or about 267 times the "extremely remote" chance of once in 10 million.

"This is not what you would call an extremely remote chance of failure," says one helicopter engineer.

As they say, never fly the "A" model of anything...

The scary part is, it's beginning to look like even the standards are susceptible to political maneuvering and economic considerations. Oh wait, they always have been.

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Re: Oil rig chopper down at sea

Post by carholme »

Stl;

If anything, I think it may be an appeasment to the offshore workers.

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Re: Oil rig chopper down at sea

Post by sky's the limit »

Fair enough,

But the aircraft is either safe as certified, or it's not. If it is safe and the problem has truly been rectified, then educate the customers fully and show that is has been addressed. To placate them with an altitude restriction seems to do very little for either party.

stl
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